CURTAIN WALL TESTING

CURTAIN WALLS have to keep the weather out and the people in. We provide design review and full-scale testing to make sure that these systems do this reliably for the life of the building. Premature failure is likely to dramatically reduce building life because replacement or repair is a massive undertaking requiring a vacant building, extensive exterior access and replacement of all interior finishes in perimeter rooms. For this reason prudent developers insist on having an independent Façade Consultant on board and ‘Mock-Up’ Testing for all their tall buildings.

Curtain Wall Laboratory Testing or Mock-Up Testing was pioneered  by A.A. “Sak” Sakhnovsky from the University of Miami in the 1950s and 60s. The Laboratory provides a structure to which the curtain wall contractor fixes his specimen, which is then enclosed to form an air-tight chamber. Mock-Ups are usually at least three modules wide and two stories high, but can be much bigger, and they must include movement joints. Besides the basic tests of Air Infiltration, Static Water Penetration and Structural Load, there are a number of other procedures and tests designed to verify the performance of the wall in accordance with the specified standards and performance criteria.

Laboratory Testing verifies that the design of the proposed system is capable, when assembled under ideal conditions in the laboratory, of meeting the design criteria (for example air and water tightness and wind load). It also shows the contractor’s team where the critical details are and the importance of the workmanship. Every large Job should be tested whether or not the system has been tested before because every job has different floor-to-floor heights, mullion spacing and perimeter details. There is just too much at stake not to verify performance by testing a valid prototype for the actual building.

Our laboratory can accommodate 12 or more different mock-ups and or very large mock-ups (widths of 15m and heights up to 22m have been tested) and very high pressures. We are accredited by both UKAS and GAC to ISO 17025 (the ISO 9000 of the laboratory world) and our results are therefore universally acceptable. The lab is managed by our Curtain Wall Testing Manager, Clarence Facun, who has been with us since 2003; he and his team of engineers and technicians have conducted literally hundreds of tests.

Post your project

Curtain Wall Laboratory Testing or Mock-Up Testing was pioneered  by A.A. “Sak” Sakhnovsky from the University of Miami in the 1950s and 60s. The Laboratory provides a structure to which the curtain wall contractor fixes his specimen, which is then enclosed to form an air-tight chamber. Mock-Ups are usually at least three modules wide and two stories high, but can be much bigger, and they must include movement joints. Besides the basic tests of Air Infiltration, Static Water Penetration and Structural Load, there are a number of other procedures and tests designed to verify the performance of the wall in accordance with the specified standards and performance criteria.

Laboratory Testing verifies that the design of the proposed system is capable, when assembled under ideal conditions in the laboratory, of meeting the design criteria (for example air and water tightness and wind load). It also shows the contractor’s team where the critical details are and the importance of the workmanship. Every large Job should be tested whether or not the system has been tested before because every job has different floor-to-floor heights, mullion spacing and perimeter details. There is just too much at stake not to verify performance by testing a valid prototype for the actual building.

Our laboratory can accommodate 12 or more different mock-ups and or very large mock-ups (widths of 15m and heights up to 22m have been tested) and very high pressures. We are accredited by both UKAS and GAC to ISO 17025 (the ISO 9000 of the laboratory world) and our results are therefore universally acceptable. The lab is managed by our Curtain Wall Testing Manager, Clarence Facun, who has been with us since 2003; he and his team of engineers and technicians have conducted literally hundreds of tests.

How it works

TBWIC Curtain Wall Testing Team offers highly specialized and independently accredited full scale laboratory testing facilities for curtain wall systems. Headed by our Testing Manager, Mr. Clarence Facun, experienced staff of engineers and technicians, we, certainly can deliver you with the expertise required to complete your testing requirements in the most efficient and professional manner possible.

We can cater laboratory and on-site testing for Curtain Wall and other facade elements such as windows & doors, glass wall, skylight, metal or glass roofing, metal cladding, granite wall and etc.

Characteristically, a Curtain Wall is often defined as thin, aluminum-framed wall, containing in-fills of glass, metal panels, or thin stone. Curtain wall frame is attached to the building structure and does not carry the floor or roof loads of the building. Curtain wall & other facade elements require performance testing to evaluate if it’s design principle has been met & is structurally safe, and if it’s assemble and installation can guarantee a good shield for the complete building.

Performance testing of the specimen, both prior to construction, and during construction, is a well-established and respected element of quality assurance. Testing representative segments of curtain wall, or windows, for example, comprises three basic tests, plus three others. The basic tests are: Air Infiltration, Water Penetration and Structural Load.

For these tests an airtight chamber is constructed on one side of the specimen. The Air Infiltration test consists of measuring the flow of air from the chamber and deducting from it the flow of air attributable to the chamber itself. The Water Penetration test consists of creating a pressure differential across the specimen (with the lower pressure on the inside of the specimen), and spraying water uniformly on the exterior. The Structural Load test consists of pressurizing the chamber (both positive and negative) to simulate wind generated pressures. Generally the water penetration test is repeated after the structural load test to ensure the performance has not been affected.

Three additional tests are as follows: The Dynamic Water Penetration test, where air from a large wind generator is directed at the specimen at the same time as the water spray; The Seismic test, where one of the support beams is jacked in three cycles of lateral displacement. The Thermal Cycling Test consists of placing an insulated chamber on the exterior side of the specimen. The temperature in the chamber is varied from ambient to a selected low temperature and then to a selected high temperature over a period of 8 hours, while the temperature on the inside of the specimen is maintained at room value. This simulates either 3 or 7 times annual changes in temperature. The water penetration and/or air infiltration test are conducted again after this procedure.

Mock-up Site testing comprises either a chamber test (much like the mock-up test but generally more limited) or the hose test. These tests are intended to check the workmanship and that the design which passed the mock-up testing is being properly constructed on site. The hose test consists of spraying water at the system following a prescribed procedure and as per international standards.

For Curtain Wall testing to be carried out, Agreement for Testing needs to be prepared and this is usually done by the Technical Manager or Project Specialist. This should include reference to the specification for the testing, list of tests to be performed, payment requirements, facilities, safety, scheduling, Privacy & Confidentiality, and all other necessary information. After which, a contract or client request is reviewed and evaluated to ensure that each requirements are adequately defined before proceeding further.

When a proposal offered by TBWIC is accepted by the client, they will then have to send a confirmation of approval. The contract will be valid when we recieve the Purchase Order or notice to proceed from the client. Mock-up shop drawings and test parameter are being evaluated. After which, the Method Statement is being prepared and submitted to the client for approval. When approved, the design and erection of test structure including enclosure are observed. Consequently, the client can begin to install their mock-up specimen. After installation, the chamber, test material and testing equipment are verified; this will then be followed by the actual testing. Lastly, a Final Report is submitted to the client.

Curtain Wall testing must be done to identify and rectify improper design, improper fabrication and improper installation. Tests are must-do and should be carried out in every project. This help the Project Manager to act proactively, thus the company can save valuable material in the form of modification, valuable time and valuable money. The performance of the material as per design requirement will be assured and peace of mind on the functionality of the system is achieved.

The following are the list of Standards (with ENAS accreditation) utilized by TBWIC Curtain Wall Testing Team:

AAMA
501.2-09 – Water Leakage for Site Hose Testing(Curtain Walls)

501.1-05 – Water Penetration Dynamic Testing (Curtain Walls & Doors)

ASTM E
283-04 – Air Infiltration (Curtain Walls)

331-00 – Water Penetration (Curtain Walls)

330-02 – Performance Method A- Structural (Curtain Walls)

CWCT Standard
CWCT Standard – Systemized Building Envelopes (Curtain Walls)

BS EN
12153:2000 – Air Permeability (Curtain Walls)

12155:2000 – Watertightness under Static Pressure (Curtain Walls)

12179:2000 – Resistance to Wind Load (Curtain Walls)

1026:2000 – Air Permeability (Windows & Doors)

1027:2000 – Watertightness (Windows & Doors)

12211:2000 – Resistance to Wind Load (Windows & Doors)

Standards Authorities and Links & Logos
          

Team, Expertise

TBWIC Curtain Wall Testing Team offers highly specialized and independently accredited full scale laboratory testing facilities for curtain wall systems. Headed by our Testing Manager, Mr. Clarence Facun, experienced staff of engineers and technicians, we, certainly can deliver you with the expertise required to complete your testing requirements in the most efficient and professional manner possible.

We can cater laboratory and on-site testing for Curtain Wall and other facade elements such as windows & doors, glass wall, skylight, metal or glass roofing, metal cladding, granite wall and etc.

Testing Explained

Characteristically, a Curtain Wall is often defined as thin, aluminum-framed wall, containing in-fills of glass, metal panels, or thin stone. Curtain wall frame is attached to the building structure and does not carry the floor or roof loads of the building. 

Curtain wall & other facade elements require performance testing to evaluate if it’s design principle has been met & is structurally safe, and if it’s assemble and installation can guarantee a good shield for the complete building.

The Process

For Curtain Wall testing to be carried out, Agreement for Testing needs to be prepared and this is usually done by the Technical Manager or Project Specialist. 

This should include reference to the specification for the testing, list of tests to be performed, payment requirements, facilities, safety, scheduling, Privacy & Confidentiality, and all other necessary information. 

VALUE IN TESTING

Curtain Wall testing must be done to identify and rectify improper design, improper fabrication and improper installation. Tests are must-do and should be carried out in every project. This help the Project Manager to act proactively, thus the company can save valuable material in the form of modification, valuable time and valuable money.

The performance of the material as per design requirement will be assured and peace of mind on the functionality of the system is achieved.

Testing Standards

The TBWIC Curtain Wall Testing Team utilizes a wide range of Testing Standards by AAMA, ASTM, EN, ISO, CWCT.

ACCREDITATION

Thomas Bell-Wright International Consultants is Accredited to ISO/IEC 17025:2017 by United Kingdom Accreditation Service (UKAS) for Building air leakage testing and water permeability, water leakage field check and air leakage and hot smoke test.

UKAS / ISO 17025

UKAS

UKAS logo image
ISO 17025 Laboratory 4439​

ISO & UKAS

CLIENTS

Since 1995 we have provided our specialist knowledge and expertise on over 1,000 of the region’s major architectural projects.

TESTIMONIALS

Having worked on many prestigious projects, our Clients have always been satisfied with our input and have always recommended us for more. We are proud to present some of our Clients’ testimonials under Facade Consulting, Curtain Wall Testing and Fire Testing.